PROMED A1000

Capacity: 1000 Kg/Hour (2204 Lbs/H)
Field of Utilization: Large size hospitals and industrial sterilization facilities
  • Pressure container built of high quality Stainless Steel
  • Design and production certified by TUV Austria
  • Produced according to EU Directives PED 2014/68/EU, 2006/42/EC, 2014/30/EU & EU Norms EN285
  • Simultaneous Shredding and Sterilization process for higher capacity output
  • Automatic loading and unloading ramp for the autoclave carts
  • Sophisticated automation control system with advanced reporting and monitoring software
  • Online access via internet for supervision and troubleshooting
  • Fully automatic operation- no need for any operator intervention
  • Automatic elevator system for easy loading

STERILIZATION PROCESS

LoadingShreddingHeating / SterilizationCooling and DrainingUnloading
At the beginning of the cycle , once the upper lid opens, the automatic elevator empties the waste in the loading chamber. As the upper lid closes shredding starts.

The shredder, controlled by the PLC, changes rotation direction due to the “anti blocking” capability that prevents the blades to get jammed.

Our special design shredder is capable of grinding very hard materials like surgical stainless steel instruments and hard ceramics.

The mixing device in the upper chamber will provide the continuous feeding of the shredder.

Heating is achieved by injecting saturated steam until the homogeneous temperature in the upper and lower chamber reaches 134°C (274 F). Sterilization is completed by maintaining 134°C (274 F) - 138 °C (280 F) temperature and equivalent pressure for a period of 10 – 15 minutes.

These factors provide the possibility to decrease the pathogenic contamination level in the medical waste by 8 Log 10 value.

Excess steam in the chamber is removed during cooling phase and the temperature of the grinded sterilized waste is lowered to by injecting cold air in the chamber of the autoclave.

The condensed water, that sterile and can be safely discharged into the sewage system is drained with the help of positive pressure or vacuum.

Once the unloading lid opens and a container is placed below the chamber, the waste trap opens to discharge the sterilized material. As the container is pulled away, the lower lid closes and the sterilizer automatically starts the next cycle.

GENERAL FEATURES

Technical FeaturesValue
Size (L x W x H) (mm)6000 x 2500 x 2500
Weight (Kg) 2680
Air Pressure (Bar max)8
Electrical connection required (Kw)35*
Working CharacteristicsValue
Sterilizing Capacity (Kg/ Hour)1000
Process Volume Capacity (Lt.)7500**
Average Waste Density (Kg/m3)100-150
Average Cycle Time (Min.)45
Maximum Steam Flow (Kg/Hour)950
Sterilization Efficiency (SAL)8Log10
Consumption / CycleValue
Steam (Kg)70
Electricity (Kw)16**
Water (Lt)None***
Special Consumables None

* P50 – P100 – P150 includes built in electrical steam boiler

** Electrical consumption of the sterilizer only

*** Water consumption of integrated steam boiler: 7 – 12 Lt./ Cycle